Author Topic: The Intercooler Thread (Read 96689 times)

Dave@DDMworks · « **Reply #125 on:** July 31, 2012, 10:10:03 AM »

Quote from: wspohn on July 31, 2012, 10:02:57 AM

Yup. I always run a fan on the race cars because we used to get delayed in pregrid and some of them don't like to restart once they are hotter than heck sitting idling in the sun. Always gives you a good feeling to just reach out and flick a switch and sit comfortably while those around you without fans start uttering muted (by the helmets) screams at the track crew to get things on the road. I gladly sacrifice any small reduction in cooling caused by the fan blocking air at speed for that sense of security in pregrid!

I am guessing you are talking about a radiator fan? If so, are you running shrouding on the fan, or is the fan just mounted to the radiator with no shroud?

wspohn · « **Reply #126 on:** July 31, 2012, 10:17:05 AM »

Yes, radiator fan, and no, I don't run shrouding - I don't need it at idle and it would just further block the air at speed. I have the whole nose of the car ducted to the radiator and have no cooling issues once under way.

The IC on the Kappas puts out a fair bit of thermal load, straight into the radiator which must make that component critical as well. Are the racers running upgraded rads as well as ICs? Kind of compounds the issue.

Dave@DDMworks · « **Reply #127 on:** July 31, 2012, 10:30:27 AM »

Quote from: wspohn on July 31, 2012, 10:17:05 AM

Yes, radiator fan, and no, I don't run shrouding - I don't need it at idle and it would just further block the air at speed. I have the whole nose of the car ducted to the radiator and have no cooling issues once under way.

The IC on the Kappas puts out a fair bit of thermal load, straight into the radiator which must make that component critical as well. Are the racers running upgraded rads as well as ICs? Kind of compounds the issue.

On the shrouding we run the rubber flaps like a lot of OEM's are doing now, it allows you to have shrouding for great cooling with the fan, then at speed the flaps open to allow air to flow out of the shroud easier, works really well. You have done the same as we have done though in the past with the fan direct to the radiator, no shrouding on the race car. Gives it enough to keep from over heating for minimal weight penalty and restriction to flow.

tazz · « **Reply #128 on:** September 08, 2012, 05:31:18 PM »

I have a cracked inter cooler

Anyone know if it's covered under warranty GMPP?
Don't have the $$ for an aftermarket one right now so suggestions if it's not covered.
Thanks

kennysabarese · « **Reply #129 on:** September 08, 2012, 05:45:38 PM »

I think it is covered under drivetrain warranty

tazz · « **Reply #130 on:** September 08, 2012, 06:01:28 PM »

I hope so but Im not too sure. Im looking at my warranty booklet and I don't see air charge cooler or inter cooler listed I might be SOL.

kennysabarese · « **Reply #131 on:** September 08, 2012, 06:02:21 PM »

There are definitely some people who have had it replaced out there. I'm sure someone will speak up eventually.

elff · « **Reply #132 on:** September 08, 2012, 06:13:49 PM »

Reed just had his repaired under warranty no more than 2 months ago.

Gentleman Jack · « **Reply #133 on:** September 08, 2012, 09:20:10 PM »

It is covered by the exhaust warranty. In CA its 80,000 miles or 8 years. Not sure if that translates through. Found the excerpt for Reed two months ago. Search his thread posts as he posted the whole section. How many miles on your car?

tazz · « **Reply #134 on:** September 08, 2012, 09:40:45 PM »

Cali warranty as well as a few other states are different than the rest of the US.
Other question is since its past 5yrs in service date by 5 mos if covered by the 5yr 100k warranty will it carry over to the GMPP extended warranty? I'm thinking probably NOT so either way I'm more than likely screwed or possibly might have to something since its past. Maybe since i have had issue too many to count they might give me a free courtesy NC repair.
Does anyone know if the split can be TIG welded effectively?

tazz · « **Reply #135 on:** September 08, 2012, 09:51:30 PM »

Did find this though on GM Inside News.

Basically its covered but the 5yrs i think is the deciding factor for me since Im over. J5685 Intercooler Assembly -- Replace

2007 to 2009 model year GM 5yr/100k Powertrain Warranty
EDIT: The following items apply to 2007-2009 vehicles only
Here is a list of the items covered by the powertrain warranty, LONG READ!
Obvious stuff, I just copied this from the GM manual, this is not an absolute guarantee, as things like excessive wear or damage may cause part or failure to lose coverage.
Powertrain Coverage
The information contained herein was correct at the time of dissemination. General Motors reserves the right to change it in the future.
Coverage Code P/P1 see following
Applicable To U.S. Powertrain Warranty
P - Passenger Car and LD Truck Powertrain Components- 5 years/100,00 miles
P1 - Passenger Car and LD Truck Powertrain Components that require maintenance
5 years/ 100,000 without interruption if maintenance was performed in accordance with the GM Maintenance Schedule
Canadian Powertrain Warranty
P - Passenger Car and LD Truck Powertrain Components- 5 years/160,000km
P1 - Passenger Car and LD Truck Powertrain Components that require maintenance
5 years/ 160,000km without interruption if maintenance was performed in accordance with the GM Maintenance Schedule
Refer to GM Service Policy and Procedure Manual for further information regarding policies and coverages, including applicable models and years.
Labor Operations E0000 -- E9999
E0050 Cap, Wheel Nut -- Replace
E0072 Cap, Hub Assembly -- Front -- R&R or Replace
E0073 Cap, Hub Assembly -- Rear -- R&R or Replace
E0077 Cap, Hub Assembly -- All -- R&R or Replace
E2220 Bearing, Front Wheel -- Right -- Adjust
E2221 Bearing, Front Wheel -- Left -- Adjust
E2227 Bearing, Front Wheel -- Both -- Adjust
E2230 Cap, Front Wheel Hub Dust -- Right -- Replace
E2231 Cap, Front Wheel Hub Dust -- Left -- Replace
E2237 Cap, Front Wheel Hub Dust -- Both -- Replace
E2239 Front Wheel Hub, Bearing, and Seal Replacement
E2240 Bearing, Front Wheel -- Inner -- Right -- Replace
E2241 Bearing, Front Wheel -- Inner -- Left -- Replace
E2247 Bearing, Front Wheel -- Inner -- Both -- Replace
E2250 Bearing, Front Wheel -- Outer -- Right -- Replace
E2251 Bearing, Front Wheel -- Outer -- Left -- Replace
E2257 Bearing, Front Wheel -- Outer -- Both -- Replace
E2260 Bearing, Front Wheel -- Inner and Outer -- Right -- Replace
E2261 Bearing, Front Wheel -- Inner and Outer -- Left -- Replace
E2267 Bearing, Front Wheel -- Inner and Outer -- Both -- Replace
E2280 Seal, Front Wheel Bearing -- Right -- Replace
E2281 Seal, Front Wheel Bearing -- Left -- Replace
E2287 Seal, Front Wheel Bearing -- Both -- Replace
E2320 Bearing and Hub Assembly, Front Wheel -- Right -- Replace
E2321 Bearing and Hub Assembly, Front Wheel -- Left -- Replace
E2327 Bearing and Hub Assembly, Front Wheel -- Both -- Replace
E2340 Hub Assembly, Front Wheel -- Right -- Replace
E2341 Hub Assembly, Front Wheel -- Left -- Replace
E2347 Hub Assembly, Front Wheel -- Both -- Replace
E3600 Axle, I-Beam -- Replace
E4230 Bearings, Rear Wheel -- Right -- Adjust
E4231 Bearings, Rear Wheel -- Left -- Adjust
E4237 Bearings, Rear Wheel -- Both -- Adjust
E4240 Bearings, Rear Wheel -- Single or Front Tandem -- Right -- Replace
E4241 Bearings, Rear Wheel -- Single or Front Tandem -- Left -- Replace
E4250 Bearings, Rear Wheel -- Rear Tandem -- Right -- Replace
E4251 Bearings, Rear Wheel -- Rear Tandem -- Left -- Replace
E4260 Bearings, Rear Wheel -- Right -- Replace
E4261 Bearings, Rear Wheel -- Left -- Replace
E4267 Bearings, Rear Wheel -- Both -- Replace
E4270 Seal, Rear Wheel Inner Oil (One Wheel) -- Single or Front Tandem -- Right -- Replace
E4271 Seal, Rear Wheel Inner Oil (One Wheel) -- Single or Front Tandem -- Left -- Replace
E4280 Seal, Rear Wheel Bearing Inner Oil (One Wheel) -- Rear Tandem -- Right -- Replace
E4281 Seal, Rear Wheel Bearing Inner Oil (One Wheel) -- Rear Tandem -- Left -- Replace
E4300 Bearing and Hub Assembly, Rear Wheel -- Right -- Replace
E4301 Bearing and Hub Assembly, Rear Wheel -- Left -- Replace
E4307 Bearing and Hub Assembly, Rear Wheel --Both -- Replace
E4360 Hub Assembly, Rear Wheel -- Right -- Replace
E4361 Hub Assembly, Rear Wheel -- Left -- Replace
E4367 Hub Assembly, Rear Wheel -- Both -- Replace
E4370 Hub Assembly, Rear Wheel -- Single or Front Tandem -- Right -- Replace
E4371 Hub Assembly, Rear Wheel -- Single or Front Tandem -- Left -- Replace
E4380 Hub Assembly, Rear Wheel -- Rear Tandem -- Right -- Replace
E4381 Hub Assembly, Rear Wheel -- Rear Tandem --Left -- Replace
E5603 Rear Axle Bushing Replacement
E5622 Rear Axle Upper Control Arm Replacement
E5629 Rear Axle Lower Control Arm Replacement
E5700 Axle Assembly, Rear -- Replace

Labor Operations F0000 -- F9999 F0020 Angularity, Drive Line -- Check and Correct
F0025 Actuator, Front Differential Locking -- Replace
F0028 Seal, Front Differential Shifter -- Replace
F0040 Bearing, Center Support (between Trans and Rear Differential) -- Replace
F0060 Slip Joint, Propeller Shaft (between Trans and Rear Differential) -- Replace
F0092 Universal Joint, Front Propeller Shaft -- Front -- Replace
F0093 Universal Joint, Front Propeller Shaft -- Rear -- Replace
F0097 Universal Joint, Front Propeller Shaft -- Both -- Replace
F1002 Universal Joint, Rear Propeller Shaft -- Front -- Replace
F1003 Universal Joint, Rear Propeller Shaft -- Rear -- Replace
F1006 Universal Joint, Rear Propeller Shaft -- Intermediate -- Replace
F1007 Universal Joint, Rear Propeller Shaft -- Both -- Replace
F1200 Propeller Shaft, Front of Transfer Case -- Replace
F1201 Front Propeller Shaft Replacement
F1220 Propeller Shaft, Intermediate -- Replace
F1240 Propeller Shaft, Rear -- Replace
F1250 Propeller Shaft, Intermediate Axle -- Replace
F1280 Propeller Shaft Assembly (between Trans and Rear Differential) - R&R or Replace
F1295 Bracket, Driveline Support -- Replace
F1298 Support, Driveline -- R&R
F1300 Support, Driveline -- Replace
F1305 Tube, Driveline Torque -- Replace
F1420 Shaft, Front Differential Output -- Front -- Right -- Replace
F1421 Shaft, Front Differential Output -- Front -- Left -- Replace
F1427 Shaft, Front Differential Output -- Front -- Both -- Replace
F1440 Seals, Front Differential Output Shaft -- Front -- Right -- Replace
F1441 Seals, Front Differential Output Shaft -- Front -- Left -- Replace
F1447 Seals, Front Differential Output Shaft -- Front -- Both -- Replace
F1465 Shaft Assembly, Intermediate -- Replace
F1468 Seal, Intermediate Shaft -- Replace
F1469 Bearing, Intermediate Shaft (Front Drive Axle) -- Replace
F1470 Shaft, Inner Axle (Front Drive Axle) -- Replace
F1475 Front Wheel Drive Shaft Replacement -- Right Side
F1476 Front Wheel Drive Shaft Replacement -- Left Side
F1480 Rear Wheel Drive Shaft and Rear Axle Shaft Seal Replacement
F1485 Rear Wheel Drive Shaft Replacement
F1500 Halfshaft, Front Drive -- Front -- Right -- R&R
F1501 Halfshaft, Front Drive -- Front -- Left -- R&R
F1507 Halfshaft, Front Drive -- Front -- Both -- R&R
F1510 Halfshaft, Front Drive -- Front -- Right -- Replace
F1511 Halfshaft, Front Drive -- Front -- Left -- Replace
F1512 Halfshaft, Front Drive -- Front -- Both -- Replace
F1513 Halfshaft, Rear Drive -- Rear -- Right -- Replace
F1514 Halfshaft, Rear Drive -- Rear -- Left -- Replace
F1515 Halfshaft, Rear Drive -- Rear -- Both -- Replace
F1516 Halfshaft, Rear Drive -- Rear -- Right -- R&R
F1517 Halfshaft, Rear Drive -- Rear -- Left -- R&R
F1518 Halfshaft, Rear Drive -- Rear -- Both -- R&R
F1523 Shaft, Axle -- Intermediate -- Replace
F1530 Shaft, Axle -- Rear Axle -- Right -- Replace
F1531 Shaft, Axle -- Rear Axle -- Left -- Replace
F1537 Shaft, Axle -- Rear Axle -- Both -- Replace
F1540 Shaft, Axle -- Single or Front Tandem -- Right -- Replace
F1541 Shaft, Axle -- Single or Front Tandem -- Left -- Replace
F1550 Shaft, Axle -- Rear Tandem -- Right -- Replace
F1551 Shaft, Axle -- Rear Tandem -- Left -- Replace
F1555 Front Wheel Drive Shaft Outer Joint Replacement
F1556 Front Wheel Drive Shaft Inner Joint Replacement
F1566 Front Wheel Drive Shaft Inner Joint Boot Replacement
F1567 Front Wheel Drive Shaft Outer Joint Boot Replacement
F1568 Rear Wheel Drive Shaft Inner Joint Boot Replacement
F1569 Rear Wheel Drive Shaft Outer Joint Boot Replacement
F1575 Boot (Seal), Axle Shaft Joint -- One -- Replace
F1580 Front Wheel Drive Shaft Inner Joint and Boot Replacement
F1581 Front Wheel Drive Shaft Outer Joint and Boot Replacement
F1582 Rear Wheel Drive Shaft Inner Joint and Boot Replacement
F1583 Rear Wheel Drive Shaft Outer Joint and Boot Replacement
F1594 Seal, Axle Shaft Inner -- Rear -- Right -- Replace
F1595 Seal, Axle Shaft Inner -- Rear -- Left -- Replace
F1597 Seal, Axle Shaft Inner -- Rear -- Both -- Replace
F1600 Seal, Axle Shaft Oil -- Front Axle -- Right -- Replace
F1601 Seal, Axle Shaft Oil -- Front Axle -- Left -- Replace
F1607 Seal, Axle Shaft Oil -- Front Axle -- Both -- Replace
F1610 Seal, Axle Shaft Oil -- Rear Axle -- Right -- Replace
F1611 Seal, Axle Shaft Oil -- Rear Axle -- Left -- Replace
F1617 Seal, Axle Shaft Oil -- Rear Axle --Both -- Replace
F1650 Bearing, Axle Shaft -- Rear Axle -- Right -- Replace
F1651 Bearing, Axle Shaft -- Rear Axle -- Left -- Replace
F1657 Bearing, Axle Shaft -- Rear Axle -- Both -- Replace
F1660 Bearing, Rear Wheel -- Right -- Replace
F1661 Bearing, Rear Wheel -- Left -- Replace
F1662 Bearing, Rear Wheel -- Both -- Replace
F1665 Hub Assembly, Rear Wheel -- Right -- Replace
F1666 Hub Assembly, Rear Wheel -- Left -- Replace
F1667 Hub Assembly, Rear Wheel -- Both -- Replace
F1670 Seal, Hub Oil -- Rear Axle -- Right -- Replace
F1671 Seal, Hub Oil -- Rear Axle -- Left -- Replace
F1672 Seal, Hub Oil -- Rear Axle -- Both -- Replace
F1675 Gasket, Axle Oil -- Rear Axle -- Right -- Replace
F1676 Gasket, Axle Oil -- Rear Axle -- Left -- Replace
F1677 Gasket, Axle Oil -- Rear Axle -- Both -- Replace
F1680 Differential Oil Cooler Inlet Hose Replacement
F1681 Differential Oil Pump Inlet Hose Replacement
F1683 Differential Oil Cooler Replacement
F2001 Front Differential Carrier Oil Drain or Filler Plug Replacement
F2002 Cover/Gasket, Differential -- Front -- Replace
F2003 Cover and/or Gasket, Differential -- Rear Differential -- Replace
F2004 Cover and/or Gasket, Differential -- Rear Differential -- Right -- Replace
F2005 Cover and/or Gasket, Differential -- Rear Differential -- Left -- Replace
F2006 Cover and/or Gasket, Differential -- Rear Differential -- Rear -- Replace
F2020 Drive Pinion Flange/Yoke and/or Oil Seal Replacement
F2022 Seal, Pinion Shaft Oil -- Front Differential -- Replace
F2023 Seal, Pinion Shaft Oil -- Rear Differential -- Replace
F2024 Seal, Pinion Shaft Oil -- Single or Front Tandem -- Replace
F2025 Seal, Pinion Shaft Oil -- Rear Tandem -- Replace
F2027 Seal, Differential Carrier Extension Cover -- Replace
F2042 Flange, Pinion Shaft -- Front Differnetial -- Replace
F2043 Flange, Pinion Shaft -- Rear Differnetial -- Replace
F2115 Tube Assembly, Front Differential Output Shaft -- R&R or Replace
F2122 Carrier Assembly -- Front Differential -- R&R
F2123 Carrier Assembly -- Rear Differential -- R&R
F2124 Carrier Assembly -- Single or Front Tandem -- R&R
F2125 Carrier Assembly -- Rear Tandem -- R&R
F2134 Carrier Assembly Complete -- Single or Front Tandem -- Recondition
F2135 Carrier Assembly Complete -- Rear Tandem -- Recondition
F2142 Carrier Assembly Complete -- Front Differential -- Replace
F2143 Carrier Assembly Complete -- Rear Differential -- Replace
F2155 Rear Differential Clutch Control Module Replacement
F2158 Differential Carrier Bushing Replacement -- Front
F2159 Differential Carrier Bushing Replacement -- Rear
F2165 Differential Clutch Drum Assembly Replacement
F2166 Rear Wheel Drive Module Clutch Housing Replacement
F2183 Pinion Shaft, Pinion Gears and/or Side Gears, Differential -- Rear Differential -- Replace
F2185 Gears, Differential Side and Pinion -- Replace
F2186 Electronic Locking Differential Coil Lock Replacement
F2223 Case, Differential -- Rear Differential -- Replace
F2240 Plates, Limited Slip Clutch -- Replace
F2263 Bearings, Side -- Rear Differential -- Replace
F2283 Bearing, Pinion (Front and/or Rear) -- Rear Differential -- Replace
F2382 Ring Gear and Pinion -- Front Differential -- Replace
F2383 Ring Gear and Pinion -- Rear Differential -- Replace
F2620 Pad, Carrier Ring Gear Thrust -- Adjust
F2640 Filter, Carrier Oil -- Replace
F2680 Seal, Thru-Shaft Output -- Replace
F2683 Shaft, Thru-Shaft Output -- Replace
F2684 Bearing and/or Housing, Thru-Shaft -- Replace
F2685 Retainer, Thru-Shaft Output Bearing -- Replace
F2820 Shift Assembly, Axle (Electric) -- R&R or Replace
F2840 Motor, Axle Shift -- Replace
F2880 Block, Axle Shift Sliding -- Replace
F3023 Housing Assembly, Differential -- Rear Differential -- Replace
F3026 Seal, Rear Axle Housing Drain -- Replace
F3030 Bushing, Rear Differential Damping -- Right -- Replace
F3031 Bushing, Rear Differential Damping -- Left -- Replace
F3037 Bushing, Rear Differential Damping -- Both -- Replace
F3062 Housing, Axle -- Single or Front Tandem -- Rear -- Replace
F3063 Housing, Axle -- Rear Tandem -- Replace
F3200 Rear Differential Assembly (Complete) -- Replace
F3201 Rear Wheel Drive Module Replacement
F3262 Axle Assembly, Rear -- Single or Front Tandem -- Replace
F3263 Axle Assembly, Rear Tandem -- Replace
F3269 Ventilator, Axle -- Front -- Replace
F3270 Ventilator, Axle -- Rear -- Replace
F3272 Plug, Differential Carrier Drain -- Replace
F3273 Plug, Differential Carrier Fill -- Replace

Labor Operations J0000 -- J2999 J0100 Manifold, Exhaust -- Right Bank -- Replace
J0101 Manifold, Exhaust -- Left Bank -- Replace
J0102 Manifold Converter Assembly, Exhaust -- Right Bank -- Replace
J0103 Manifold Converter Assembly, Exhaust -- Left Bank -- Replace
J0104 Manifold Converter Assembly, Exhaust -- Single -- Replace
J0106 Manifold and/or Gasket, Exhaust -- Replace
J0108 Manifold, Exhaust -- Replace
J0152 Spacer, Intake -- Replace
J0153 Intake Manifold Tube Replacement
J0194 Cover, Upper Intake Manifold -- Replace
J0207 Cover and/or Gasket, Engine Block Valley -- Replace
J0241 Charge Air Cooler Front Manifold Replacement
J0250 Manifold, Intake -- Replace
J0251 Gasket, Intake Manifold -- Replace
J0254 Manifold, Intake (Upper) -- Replace
J0255 Gasket, Intake Manifold (Upper) -- Replace
J0258 Manifold, Intake (Lower) -- Replace
J0259 Gasket, Intake Manifold (Lower) -- Replace
J0260 Manifold, Intake (Right) -- Replace
J0261 Gasket, Intake Manifold (Right) -- Replace
J0264 Manifold, Intake (Left) -- Replace
J0265 Gasket, Intake Manifold (Left) -- Replace
J0268 Manifold, Intake (Center) -- Replace
J0269 Gasket, Intake Manifold (Center) -- Replace
J0280 Cover, Valve Rocker Arm Upper -- Right -- Replace
J0281 Cover, Valve Rocker Arm Upper -- Left -- Replace
J0282 Cover, Valve Rocker Arm Upper -- Both -- Replace
J0300 Cover and/or Gasket, Rocker -- Right Bank -- Replace
J0301 Cover and/or Gasket, Rocker -- Left Bank -- Replace
J0307 Cover and/or Gasket, Rocker -- Both Banks -- Replace
J0308 Cover and/or Gasket, Rocker -- Replace
J0310 Cover and/or Gasket, Camshaft Housing -- Right -- Replace
J0311 Cover and/or Gasket, Camshaft Housing -- Left -- Replace
J0317 Cover and/or Gasket, Camshaft Housing -- Both -- Replace
J0318 Cover and/or Gasket, Camshaft Housing -- One Piece -- Replace
J0319 Camshaft Housing Replacement
J0336 Rocker Arm, Intake -- One Cyl -- Replace
J0337 Rocker Arm -- One Cylinder, Exhaust -- Replace
J0338 Rocker Arm, Exhaust -- One or All -- Replace
J0340 Rocker Arm, Intake (One or All) -- Right (Rear) Head -- Replace
J0341 Rocker Arm, Intake (One or All) -- Left (Front) Head -- Replace
J0342 Rocker Arm, Exhaust (One or All) -- Right (Rear) Head -- Replace
J0343 Rocker Arm, Exhaust (One or All) -- Left (Front) Head -- Replace
J0350 Rocker Arm - One Cyl -- Right Bank -- Replace
J0351 Rocker Arm - One Cyl -- Left Bank -- Replace
J0357 Rocker Arm - One Cyl -- Both Banks -- Replace
J0358 Rocker Arm - One Cyl -- Replace
J0359 Rocker Arm - One or All -- Replace
J0360 Rocker Arm Shaft and/or Assemblies -- Right Bank -- Replace
J0361 Rocker Arm Shaft and/or Assemblies -- Left Bank -- Replace
J0367 Rocker Arm Shaft and/or Assemblies -- Both Banks -- Replace
J0368 Shaft, Rocker Arm -- One or Both -- Replace
J0370 Arm and/or Pivot, Rocker -- One Cyl -- Right Bank -- Replace
J0371 Arm and/or Pivot, Rocker -- One Cyl -- Left Bank -- Replace
J0377 Arm and/or Pivot, Rocker -- One Cyl -- Both Banks -- Replace
J0380 Stud, Rocker Arm -- One Stud -- Right Bank -- Replace
J0381 Stud, Rocker Arm -- One Stud -- Left Bank -- Replace
J0420 Valve Lash -- Adjust
J0495 Plug, Cylinder Head Oil -- Right Bank -- Replace
J0496 Plug, Cylinder Head Oil -- Left Bank -- Replace
J0500 Gasket, Cylinder Head -- Right Bank -- Replace
J0501 Gasket, Cylinder Head -- Left Bank -- Replace
J0507 Gasket, Cylinder Head -- Both Banks -- Replace
J0508 Gasket, Cylinder Head -- Replace
J0509 Valve, Oil Flow Check -- Replace
J0510 Head, Cylinder -- Right Bank -- Replace
J0511 Head, Cylinder -- Left Bank -- Replace
J0517 Head, Cylinder -- Both Banks -- Replace
J0518 Head, Cylinder -- Replace
J0520 Valve -- One Cyl -- Right Bank -- Recondition or Replace
J0521 Valve -- One Cyl -- Left Bank -- Recondition or Replace
J0527 Valve -- One Cyl -- Both Banks -- Recondition or Replace
J0528 Valve -- One Cyl -- Recondition or Replace
J0529 Valve -- Replace
J0530 Guide, Valve -- One Cyl -- Replace
J0540 Spring, Cap and/or Seal, Valve -- One Cyl -- Right Bank -- Replace
J0541 Spring, Cap and/or Seal, Valve -- One Cyl -- Left Bank -- Replace
J0544 Spring, Cap and/or Seal, Valve -- All Seats -- Intake -- Replace
J0545 Spring, Cap and/or Seal, Valve -- All Seats -- Exhaust -- Replace
J0546 Spring, Cap and/or Seal, Valve -- All Seats -- Both -- Replace
J0547 Spring, Cap and/or Seal, Valve -- One Cyl -- Both Banks -- Replace
J0548 Spring, Cap and/or Seal, Valve -- One Cyl -- Replace
J0550 Spring, Cap and/or Seal, Valve -- Intake -- Replace
J0551 Spring, Cap and/or Seal, Valve -- Exhaust -- Replace
J0556 Spring, Cap and/or Seal, Valve -- Both -- Replace
J0560 Adjuster, Valve -- One Cyl -- Replace
J0565 Adjuster, Hydraulic Valve Lash -- One Cylinder, Intake -- Replace
J0566 Adjuster, Hydraulic Valve Lash -- One Cylinder, Exhaust -- Replace
J0580 Push Rod -- One Cyl -- Right Bank -- Replace
J0581 Push Rod -- One Cyl -- Left Bank -- Replace
J0587 Push Rod -- One Cyl -- Both Banks -- Replace
J0590 Guide, Push Rod -- One Cyl -- Right Bank -- Replace
J0591 Guide, Push Rod -- One Cyl -- Left Bank -- Replace
J0597 Guide, Push Rod -- One Cyl -- Both Banks -- Replace
J0610 Manifold, Valve Lifter Oil -- Replace
J0611 Gasket, Valve Lifter Oil Manifold -- Replace
J0620 Lifter, Valve -- Right Bank -- Replace
J0621 Lifter, Valve -- Left Bank -- Replace
J0627 Lifter, Valve -- Both Banks -- Replace
J0629 Lifter, Valve -- Replace
J0630 Lifter, Valve -- Intake -- Replace
J0631 Lifter, Valve -- Exhaust -- Replace
J0632 Lifter, Valve -- Both -- Replace
J0634 Lifters, Intake (One or All) -- Right Head -- Replace
J0635 Lifters, Intake (One or All) -- Left Head -- Replace
J0636 Lifters, Exhaust (One or All) -- Right Head -- Replace
J0637 Lifters, Exhaust (One or All) -- Left Head -- Replace
J0640 Guide and/or Clamp, Lifter -- One Cyl -- Right Bank -- Replace
J0641 Guide and/or Clamp, Lifter -- One Cyl -- Left Bank -- Replace
J0647 Guide and/or Clamp, Lifter -- One Cyl -- Both Banks -- Replace
J0686 Bracket, Timing Belt Tensioner -- Replace
J0720 Balancer, Harmonic -- Replace
J0736 Timing Belt Rear Cover Replacement
J0737 Timing Belt Upper Front Cover Replacement
J0738 Timing Belt Center Front Cover Replacement
J0739 Timing Belt Lower Front Cover Replacement
J0740 Seal, Crankcase Front Cover -- Replace
J0741 Crankshaft Front Oil Seal Replacement
J0750 Seal, Timing Cover Oil -- Replace
J0770 Cover and/or Gasket, Crankcase Front -- Replace
J0771 Engine Front Cover Replacement
J0772 Engine Front Cover with Oil Pump Replacement
J0778 Secondary Camshaft Intermediate Drive Chain Tensioner Replacement -- Right Side
J0779 Secondary Camshaft Intermediate Drive Chain Tensioner Replacement -- Left Side
J0780 Cover and/or Gasket, Timing -- Replace
J0781 Primary Timing Chain Guide Replacement -- Lower
J0784 Guide, Timing Chain -- Replace
J0785 Guides, Timing Chain -- Replace
J0786 Primary Timing Chain Guide Replacement -- Upper
J0787 Tensioner and/or Shoe, Timing Chain -- Replace
J0788 Tensioner, Secondary Timing Chain - Right Bank -- Replace
J0789 Tensioner, Secondary Timing Chain - Left Bank -- Replace
J0791 Tensioner, Timing Chain -- Replace
J0792 Shoe, Timing Chain -- Replace
J0794 Seal, Front Crankshaft Oil -- Replace
J0795 Dust Cover and/or Gaskets, Camshaft Drive Belt -- Upper -- Replace
J0800 Belt, Camshaft Timing -- Replace
P1
J0802 Belt, Camshaft Timing -- Adjust
P1
J0808 Cover, Camshaft Drive Belt -- Front -- Replace
J0810 Pulley, Camshaft Idler -- Replace
J0815 Tensioner, Timing Belt -- Replace
J0816 Pulley, Timing Belt Idler (One or Both) -- Replace
J0818 Camshaft Position Actuator Adjuster Replacement
J0819 Housing Assembly and/or Seal, Camshaft Position Sensor -- R&R or Replace
J0820 Chain, Camshaft Timing -- Replace
J0821 Oil Filter, Camshaft Position Actuator Solenoid Valve -- Replace
J0822 Solenoid Valve, Camshaft Position Actuator -- Replace
J0823 Actuator Sprocket, Camshaft Position -- Replace
J0824 Camshaft Position Actuator Replacement
J0825 Chain, Camshaft Secondary Drive -- Right Bank -- Replace
J0826 Chain, Camshaft Secondary Drive -- Left Bank -- Replace
J0828 Tensioner and/or Guide, Camshaft Primary Chain -- Replace
J0830 Sprocket, Crankshaft Timing -- Replace
J0835 Sprocket, Camshaft Timing -- Right Bank -- Intake -- Replace
J0836 Sprocket, Camshaft Timing -- Right Bank -- Exhaust -- Replace
J0837 Sprocket, Camshaft Timing -- Left Bank -- Intake -- Replace
J0838 Sprocket, Camshaft Timing -- Left Bank -- Exhaust -- Replace
J0839 Camshaft Timing Gear/Chain Set Replacement
J0840 Sprocket, Camshaft Timing -- Replace
J0842 Housing, Timing Cover -- Replace
J0844 Idler Sprocket and/or Bearing, Timing Chain -- Replace
J0846 Bearings, Camshaft -- Replace
J0849 Gear, Injection Pump Driven -- Replace
J0850 Camshaft -- Replace
J0851 Seal, Camshaft Front Oil -- Replace
J0852 Seal, Camshaft -- One Seal -- Right Bank -- Replace
J0853 Seal, Camshaft -- One Seal -- Left Bank -- Replace
J0855 Camshaft -- Intake -- Replace
J0856 Camshaft -- Exhaust -- Replace
J0857 Camshaft -- Both -- Replace
J0858 Housing and/or Gasket, Camshaft Position Actuator -- Replace
J0859 Valve, Camshaft Position Actuator Spool -- Replace
J0861 Magnet, Camshaft Postion Actuator -- Replace
J0862 Camshaft -- Right Bank -- Intake -- Replace
J0863 Camshaft -- Right Bank -- Exhaust -- Replace
J0864 Camshaft -- Left Bank -- Intake -- Replace
J0865 Camshaft -- Left Bank -- Exhaust -- Replace
J0866 Plate and/or Gasket Assembly, Cylinder Head Opening -- Replace
J0867 Plug and/or Seal, Cam Drive Access -- Replace
J0880 Gear(s), Balance Shaft -- Replace
J0885 Shaft, Intermediate -- Replace
J0890 Shaft and Bearing, Balance -- R&R or Replace
J0900 Cap, Oil Filler -- Replace
J0910 Breather, Crankcase Ventilation -- Replace
J0920 Oil Level Indicator Replacement
J0930 Tube, Oil Level Indicator -- Replace
J0932 Tube, Engine Oil Filler Rear -- Replace
J0933 Engine Oil Cooler Replacement
J0934 Pipe, Oil Intake -- Replace
J0935 Engine Oil Cooler Hose Replacement
J0944 Cap and/or Seal, Oil Filter -- Replace
J0960 Adapter and/or Gasket, Oil Filter -- Replace
J0964 Oil Filter Adapter and Oil Cooler Assembly Replacement
J0970 Valve, Oil Filter By-Pass -- Replace
J0971 Oil Pressure Relief Valve Replacement
J0973 Valve, Valve Lifter Oil Solenoid -- Replace
J0974 Module, Engine Oil Flow Control -- Replace
J0975 Switch, Engine Oil Flow Control -- Replace
J0982 Valve, Oil Pressure Relief -- Replace
J0986 Oil Tank Replacement
J0987 Oil Tank Outlet Hose Replacement
J0990 Plug and/or Gasket, Oil Pan Drain -- Replace
J1000 Pan and/or Gasket, Oil -- Replace
J1005 Baffle, Oil Pan -- Replace
J1008 Deflector, Oil Wheel -- Replace
J1010 Crankcase and/or Gasket -- Replace
J1011 Lower Crankcase Replacement
J1018 Gear, Oil Pump Drive -- R&R or Replace
J1020 Pump, Engine Oil -- Replace
J1040 Pump Cover and/or Gears, Oil -- Recondition or Replace
J1050 Drive, Oil Pump -- Replace
J1055 Cap and/or Seal, Oil Pump Drive -- Replace
J1057 Manifold and/or Gasket, Engine Oil -- Replace
J1059 Oil Pump, Screen, and Crankshaft Oil Deflector Replacement
J1060 Tube/Screen and/or Gasket, Oil Pickup -- Replace
J1080 Housing and/or Gasket, Rear Main Seal -- Replace
J1081 Crankshaft Rear Oil Seal Housing Replacement
J1085 Shaft Assemblies, Balance -- Replace
J1086 Bearings, Balance Shaft -- Replace
J1087 Drive Chain, Balance Shaft -- Replace
J1088 Tensioner, Balance Shaft -- Replace
J1089 Drive Sprocket, Balance Shaft -- Replace
J1090 Driven Sprocket, Balance Shaft -- Replace
J1093 Chain Guide, Balance Shaft -- Replace
J1120 Seal, Crankshaft Rear Main -- Replace
J1150 Bearing, Crankshaft Main -- One Bearing -- Replace
J1180 Bearing, Connecting Rod -- One Bearing -- Replace
J1190 Seal, Lower Crankcase -- Replace
J1195 Scraper, Crankshaft Oil -- Replace
J1200 Crankshaft -- Replace
J1300 Piston, Rod and/or Rings -- One Cyl -- Right Bank -- Replace
J1301 Piston, Rod and/or Rings -- One Cyl -- Left Bank -- Replace
J1307 Piston, Rod and/or Rings -- One Cyl -- Both Banks -- Replace
J1308 Piston, Rod and/or Rings -- One Cyl -- Replace
J1335 Sleeve, Cylinder Liner -- Replace
J1400 Flywheel (Automatic Transmission/Transaxle) -- Replace
J1420 Flywheel (Manual Transmission/Transaxle) -- Replace
J1440 Cover, Flywheel -- Replace
J1460 Housing, Flywheel -- Replace
J1500 Mount, Engine -- Front -- Right -- Replace
J1501 Mount, Engine -- Front -- Left -- Replace
J1502 Mount, Engine -- Front -- Replace
J1505 Engine Mount Replacement
J1506 Mount, Engine -- Front of Engine -- Replace
J1507 Mount, Engine -- Front - Both -- Replace
J1508 Engine Mount Replacement -- Right Side
J1509 Engine Mount Replacement -- Left Side
J1510 Mount, Engine -- Rear - Right -- Replace
J1511 Mount, Engine -- Rear - Left -- Replace
J1515 Engine Rear Mount Replacement
J1516 Mount, Engine -- Rear - Center -- Replace
J1517 Mount, Engine -- Rear - Both -- Replace
J1520 Strut, Engine Mounting -- Replace
J1540 Bracket, Engine Torque Strut -- Right -- Replace
J1541 Bracket, Engine Torque Strut -- Left -- Replace
J1600 Plug, Expansion -- Replace
J1640 Plug, Oil Gallery -- Replace
J1660 Plug or Cover and/or Gasket, Camshaft Rear Bearing -- Replace
J1800 Block, Engine Fitted -- Replace
J1810 Block, Engine Cylinder -- Replace
J1820 Engine, Partial -- Replace
J1840 Engine, Universal -- Replace
J1880 Engine Assembly -- Replace

Labor Operations J3000 -- J9999 J3128 Cover and/or Gasket, Oil Pan -- Replace
J3470 Cover and/or Gaskets, Coolant Pump -- Replace
J3475 Housing and/or Gasket, Coolant Pump -- Replace
J3480 Pump and/or Gasket, Coolant -- Replace
J3500 Thermostat, Outlet and/or Gasket -- Replace
J3508 Exhaust Gas Recirculation Cooling Pipe Replacement -- Upper
J3509 Exhaust Gas Recirculation Cooling Pipe Replacement -- Lower
J3512 Oil Pump Screen Replacement
J3514 Engine Coolant Air Bleed Pipe Replacement
J3519 Engine Coolant Thermostat Lower Housing Replacement
J3529 Engine Coolant Crossover Pipe Replacement
J3532 Plug, Water Jacket -- Right -- Replace
J3533 Plug, Water Jacket -- Left -- Replace
J3580 Pump, Electric Auxiliary Coolant -- Replace
J4353 Interrupter, Camshaft -- Replace
J4356 Ring, Crankshaft Position Sensor Reluctor -- Replace
J4620 Motor Assembly, Starter -- R&R
J4640 Starter Replacement
J5185 Regulator (Limiter), Fuel Pressure -- Replace
J5430 Pump and/or Gasket, Fuel -- Replace
J5467 Pump, Auxiliary Fuel Tank Transfer -- Replace
J5475 Fuel Return Hose Replacement -- Fuel Return Pipe to Fuel Injection Pump
J5476 Fuel Hose Replacement -- Fuel Injection Pump to Fuel Feed Block
J5490 Throttle Body Assembly Replacement
J5528 Camshaft Position Actuator Solenoid Valve Solenoid Replacement -- Bank 1 (Right Side) Intake
J5529 Camshaft Position Actuator Solenoid Valve Solenoid Replacement -- Bank 2 (Left Side) Intake
J5550 Injector, Sequential Central Port Fuel -- One -- Replace
J5560 Regulator and/or Gaskets, Fuel Pressure -- Replace
J5561 Fuel Pulse Dampener Replacement
J5590 Pump, Fuel (Engine Mounted) -- R&R or Replace
J5603 Fuel Pressure Sensor Replacement
J5646 Fuel Pressure Service Valve Replacement
J5650 Injector, Fuel -- Replace
J5654 Direct Fuel Injector Replacement
J5660 Rail, Fuel -- Replace
J5661 Fuel Injection Fuel Rail Crossover Tube Replacement
J5662 Fuel Injection Fuel Rail Fuel Pressure Sensor Replacement
J5663 Fuel Pressure Sensor Replacement -- Fuel Feed Pipe
J5664 Fuel Pressure Sensor Replacement -- Fuel Injection Fuel Rail
J5665 Fuel Feed Pipe Replacement
J5666 Fuel Feed Intermediate Pipe Replacement
J5685 Intercooler Assembly -- Replace
J5688 Pipe/Duct, Turbo Outlet (to Change Air Cooler) -- Replace
J5689 Pipe/Duct, Charge Air Cooler Outlet (to Intake Manifold) -- Replace
J5690 Pipe, Inlet (Turbo to Intercooler) -- Replace
J5691 Pipe, Turbo to Intercooler Inlet (Both) -- Replace
J5694 Flexible Hose (Intercooler) (One) -- Replace
J5696 Flexible Hose (Intercooler) (Two) -- Replace
J5697 Inlet Pipe, Turbo to Charge Air Cooler (Intercooler) -- Replace
J5698 Rubber Hose, Turbo to Inlet Pipe (Intercooler) -- Replace
J5773 Charge Air Cooler Replacement
J5776 Pump Assembly, Charge Air Cooler Coolant -- Replace
J5787 Exhaust Turbocharger Inlet Pipe Adapter Replacement
J5788 Exhaust Manifold Outlet Pipe Replacement -- Right Side
J5789 Exhaust Manifold Outlet Pipe Replacement -- Left Side
J5790 Pipe, Turbocharger Outlet -- Replace
J5793 Pipe, Charge Air Cooler Inlet -- Replace
J5794 Pipe, Charge Air Cooler Outlet -- Replace
J5796 Hose, Charge Air Cooler Inlet -- Replace
J5797 Hose, Charge Air Cooler Outlet -- Replace
J5800 Actuator, Turbocharger Waste Gate -- Replace
J5805 Solenoid, Waste Gate -- Replace
J5807 Valve, Turbocharger Vane Position Solenoid -- Replace
J5812 Hose, Turbocharger to Charge Air Cooler -- One -- Replace
J5813 Hose, Turbocharger to Charge Air Cooler -- Both -- Replace
J5858 Turbocharger Assembly -- R&R
J5860 Turbocharger Assembly -- Replace
J5865 Pipe/Hose, Turbocharger Oil -- Replace
J5870 Hose and/or Pipe, Turbocharger Oil Return -- Replace
J5880 Line and/or Pipe, Turbocharger Oil Feed -- R&R or Replace
J5890 Cable, Charge Air Bypass -- Replace
J5891 Actuator, Supercharger Boost Control -- Replace
J5892 Manifold, Vacuum Source Supercharger Boost -- Replace
J5894 Solenoid, Supercharger Boost -- Replace
J5905 Gasket, Supercharger -- Replace
J5908 Supercharger Assembly -- Replace
J5928 Dampener, Fuel Injection Fuel Rail -- Replace
J5929 Rail, Common Fuel (Diesel) -- Replace
J5930 Line, Fuel Injection High Pressure (Diesel) -- Right -- R&R or Replace
J5931 Line, Fuel Injection High Pressure (Diesel) -- Left -- R&R or Replace
J5935 Line, Fuel Injection High Pressure (Diesel) -- One -- R&R or Replace
J5937 Line, Fuel Injection High Pressure (Diesel) -- All -- R&R or Replace
J5940 Nozzle and/or Seal, Fuel Injection (Diesel) -- One Nozzle -- Right -- Clean or Replace
J5941 Nozzle and/or Seal, Fuel Injection (Diesel) -- One Nozzle -- Left -- Clean or Replace
J5947 Nozzle and/or Seal, Fuel Injection (Diesel) -- All Nozzles -- Clean or Replace
J5948 Vacuum Pump Assembly Replacement
J5950 Pump, Fuel Injection (Diesel) -- R&R
J5955 Pump, Fuel Injection (Diesel) -- Replace
J5956 Connector Assembly, Fuel Return Line (Diesel) -- R&R or Replace
J5962 Gear and/or Advance Timing Mechanism, Fuel Injection Pump -- Replace
J5963 Coupling Assembly, Fuel Injection Pump Drive (Diesel) -- Replace
J6000 Valve, PCV -- Replace
J6036 Tank Assembly, Intake Manifold Tuning Valve Actuator Vacuum -- Replace
J6354 Powertrain Control Module Engine Reprogramming with SPS
J6355 Pwertrain Control Module Transmission Reprogramming wiht SPS
J6360 Powertrain Control Module Replacement

Labor Operations K0000 -- K4999 K0280 Arm, Clutch -- Replace
K0300 Shaft and/or Bushings, Clutch Fork -- Replace
K0610 Cylinder, Concentric Slave -- Replace
K0620 Cylinder, Clutch Actuator -- R&R or Replace
K0700 Bearing, Clutch Release -- Replace
K0720 Fork and/or Ball Stud, Clutch Release -- Replace
K0850 Housing, Clutch -- Replace
K2150 Plug and/or Washer, Transaxle Fluid Drain -- Replace
K2160 Seal, Transmission Extension Rear Oil -- Replace
K2162 Seal, Main Shaft Rear -- Replace
K2164 Flange, Propeller Shaft Transmission -- Replace
K2200 Gasket, Mainshaft Rear Bearing Retainer -- Replace
K2205 Retainer and/or Gasket, Front Bearing -- Replace
K2240 Cover and/or Gasket, Transmission/Transaxle Shift -- R&R or Replace
K2250 Cover and/or Gasket, Shift Detent -- Replace
K2280 Mount, Transmission/Transaxle -- Right -- Replace
K2281 Mount, Transmission/Transaxle -- Left -- Replace
K2282 Mount, Transmission/Transaxle -- Front -- Replace
K2283 Mount, Transmission/Transaxle -- Rear -- Replace
K2284 Transmission Mount Replacement
K2287 Mount, Transmission/Transaxle -- Both -- Replace
K2290 Bracket, Transmission/Transaxle Mount -- Replace
K2295 Bracket, Transaxle Strut Mount (to Cradle) -- Replace
K2400 Valve, Air Slave -- R&R or Replace
K2420 Valve, Transmission Splitter (Three Position) -- Replace
K2440 Valve, Range Control (Two Position) -- Replace
K2500 Cover and/or Gasket, Reverse Idler -- Replace
K2560 Rear Cover, Transaxle -- R&R or Replace
K2570 Hose and/or Tube, Transaxle Vent -- Replace
K2600 Case Assembly, Auto Transaxle -- Replace
K2700 Transmisson Assembly -- Recondition
K2720 Transmission/Transaxle Assembly -- Replace
K2738 Case -- R&R or Replace
K2739 Input Shaft Bearing Replacement
K2740 Transmission Fluid Pump Replacement
K2744 Cover and/or Gasket, Power Take-Off -- R&R or Replace
K2748 Gear -- 6th Speed Gear -- R&R or Replace
K2749 Gear -- 4th Speed Gear -- R&R or Replace
K2750 Gear -- Reverse Gear -- R&R or Replace
K2751 Gear --5th Speed Gear -- R&R or Replace
K2752 Gear --3rd Speed Gear -- R&R or Replace
K2753 Gear --2nd Speed Gear -- R&R or Replace
K2754 Gear --1st Speed Gear -- R&R or Replace
K2755 Synchronizers -- 1st-2nd -- R&R or Replace
K2756 Synchronizers -- 3rd-4th -- R&R or Replace
K2757 Synchronizers -- 5th-Reverse -- R&R or Replace
K2758 Shaft, Input -- R&R or Replace
K2759 Mainshaft -- R&R or Replace
K2760 Idler Assembly, Reverse -- R&R or Replace
K2761 Countershaft and/or Bearing(s) -- Countershaft -- R&R or Replace
K2762 Countershaft and/or Bearing(s) -- Countershaft Bearing(s) -- R&R or Replace
K2763 Front Housing/Sealer -- R&R or Replace
K2764 Rear Housing/Sealer -- R&R or Replace
K2765 Fork and/or Shaft, Shift -- 1st-2nd -- R&R or Replace
K2766 Fork and/or Shaft, Shift -- 3rd-4th -- R&R or Replace
K2767 Fork and/or Shaft, Shift -- 5th-Reverse -- R&R or Replace
K2768 Socket, Shift -- R&R or Replace
K2769 Tower, Shift -- R&R or Replace
K2773 Gear -- 5th & 6th Driven -- R&R or Replace
K2775 Gear -- 6th Drive -- R&R or Replace
K2778 Synchronizers -- 5th-6th -- R&R or Replace
K2780 Synchronizers -- Reverse -- R&R or Replace
K2785 Fork and/or Shaft, Shift -- 5th-6th -- R&R or Replace
K2788 Fork and/or Shaft, Shift -- Reverse -- R&R or Replace
K2789 Fork and/or Shaft, Shift -- 5th-6th and Reverse Shaft -- R&R or Replace
K2790 Shaft and/or Bearing, Counter Shaft Extension -- Replace
K2792 Plate and/or Sealant, Adapter -- Replace
K2818 Seal, Selector Shaft -- Replace
K2822 Retainer, Main Shaft Bearing -- Replace
K2823 Seal, Input Shaft -- Replace
K2824 Bracket, Shift Control Lever -- Replace
K2826 Shaft, Shift Control Lever -- Replace
K2828 Lever Assembly, Reverse Shift -- Replace
K2830 Shaft Assembly, Shift Control -- Replace
K2832 Synchronizers -- 6th -- R&R or Replace
K2834 Synchronizers -- 4th-6th -- R&R or Replace
K2836 Synchronizers -- 2nd-3rd -- R&R or Replace
K2932 Fork, Shift -- 1st-Reverse -- R&R or Replace
K2934 Fork, Shift -- 2nd-3rd -- R&R or Replace
K2936 Fork, Shift -- 4th-5th -- R&R or Replace
K2938 Fork, Shift -- 6th -- R&R or Replace
K3010 Seals, Axle (Transaxle) -- Right -- Replace
K3011 Seals, Axle (Transaxle) -- Left -- Replace
K3012 Front Wheel Drive Shaft Seal Replacement
K3017 Seals, Axle (Transaxle) -- Both -- Replace
K3120 Transaxle Assembly -- Replace
K3130 Differential Assembly -- R&R or Replace
K3131 Bearings, Differential Gear Assembly Side -- R&R or Replace
K3132 Ring Gear, Differential Gear Assembly -- R&R or Replace
K3133 Pinion and Side Gears, Differential Gear Assembly -- R&R or Replace
K3134 Speedometer Gear, Differential Case Assembly -- R&R or Replace
K3135 Case, Differential -- R&R or Replace
K3137 Shaft and/or Gears, Intermediate -- Shaft -- Replace
K3138 Shaft and/or Gears, Intermediate -- 1st Gear -- Replace
K3139 Shaft and/or Gears, Intermediate -- 2nd Gear -- Replace
K3140 Shaft and/or Gears, Input -- 5th Gear -- R&R or Replace
K3141 Shaft and/or Gears, Input -- 4th Gear -- R&R or Replace
K3142 Shaft and/or Gears, Input -- 3rd Gear -- R&R or Replace
K3145 Shaft and/or Gears, Input -- Input Shaft -- R&R or Replace
K3146 Shaft and/or Gears, Input Cluster -- R&R or Replace
K3150 Shaft and/or Gears, Output - 5th Gear -- R&R or Replace
K3151 Shaft and/or Gears, Output - 4th Gear -- R&R or Replace
K3152 Shaft and/or Gears, Output - 3rd Gear -- R&R or Replace
K3153 Shaft and/or Gears, Output - 2nd Gear -- R&R or Replace
K3154 Shaft and/or Gears, Output - 1st Gear -- R&R or Replace
K3155 Shaft and/or Gears, Output -- Output Shaft -- R&R or Replace
K3157 Shaft and/or Gears, Output -- Reverse -- R&R or Replace
K3158 Housing, Bearing Plate -- Replace
K3160 Synchronizers -- 5th -- R&R or Replace
K3161 Synchronizers -- 3rd-4th -- R&R or Replace
K3162 Synchronizers -- 1st-2nd -- R&R or Replace
K3165 Idler Assembly, Reverse -- R&R or Replace
K3170 Clutch or Differential Housing -- R&R or Replace
K3175 Bearing/Sleeve Assembly, Input Shaft -- R&R or Replace
K3176 Bearing, Input Shaft Roller (Quill) -- Replace
K3178 Bearing/Sleeve Assembly, Output Shaft -- R&R or Replace
K3179 Bearing, Output Shaft Roller -- Replace
K3180 Transaxle Case -- R&R or Replace
K3185 Fork and/or Shaft, Shift -- 1st-2nd -- R&R or Replace
K3186 Fork and/or Shaft, Shift -- 3rd-4th -- R&R or Replace
K3187 Fork and/or Shaft, Shift -- 5th -- R&R or Replace
K3189 Fork and/or Shaft, Shift -- Reverse Enable -- R&R or Replace
K4121 Transfer Case Module Reprogramming wth SPS
K4122 Module, Transfer Case Shift -- Replace
K4126 Actuator Assembly, Transfer Case -- Replace
K4129 Transfer Case Two/Four Wheel Drive Actuator Replacement
K4160 Seal, Transfer Case -- Replace
K4162 Seal, Transfer Case Front Output Shaft -- Replace
K4163 Seal, Transfer Case Rear Output Shaft -- Replace
K4164 Seal, Transfer Case Input Shaft -- Replace
K4165 Input Shaft Seal Replacement -- Right
K4166 Input Shaft Seal Replacement -- Left
K4175 Front Output Shaft Front Bearing Replacement
K4176 Input Shaft Bearing Replacement
K4177 Rear Output Shaft Rear Bearing Replacement
K4182 Gasket, Transfer Case Bearing Retainer -- Front Output Shaft (Front) -- Replace
K4183 Gasket, Transfer Case Bearing Retainer -- Front Output Shaft (Rear) -- Replace
K4188 Shaft, Transfer Case Output -- Replace
K4250 Gasket, Transfer Case to Adapter -- Replace
K4260 Gasket or Sealer, Transfer Case Rear Output Shaft Housing -- Replace
K4265 Bushing, Transfer Case Output -- Replace
K4280 Housing, Rear Output Shaft -- Replace
K4290 Plug, Transfer Case Drain -- Replace
K4291 Plug, Transfer Case Fill -- Replace
K4400 Transfer Case Assembly -- R&R
K4410 Transfer Case Assembly -- Replace

Labor Operations K5000 -- K9999 K5125 Actuator, Automatic Transmission Shift Lock Control -- Replace
K5126 Actuator, Automatic Transmission Shift Lock Control -- Adjust
K5140 Seal, Shift Lever -- Replace
K5364 Transmission Control Module Transmission Reprogramming with SPS
K5365 Module, Transmission Control -- Replace
K6130 Indicator, Transmission/Transaxle Oil Level (Dipstick) -- Replace
K6140 Tube and/or Seal, Transmission/Transaxle Filler -- Replace
K6150 Plug and/or Seal, Transmssion/Transaxle Fluid Drain -- Replace
K6263 Flange, Propeller Shaft Drive -- Replace
K6280 Cover and/or Gasket, Power Take-Off -- Replace
K6295 Transmisson Converter Cover Replacement
K6300 Bolts, Converter to Flywheel -- Replace
K6311 Sensor Assembly, Speed Input -- Replace
K6350 Switch, Automatic Transmission Manual Shift Shaft Position -- Replace
K6351 Switch Assembly, Auto Trans Fluid Pressure -- Replace
K6353 Solenoid, Pressure Control -- Replace
K6360 Seal, Extension Housing Rear -- Replace
K6361 Output Shaft Bearing Replacement -- Case
K6362 Bearing, Extension Housing -- Replace
K6364 Sensor, Input/Output Speed -- Replace
K6365 Flange, Transmission Companion -- Replace
K6367 Plug, Transmission Sealed -- Replace
K6370 Seal, Transmission Rear Oil -- Replace
K6388 Rear Case Replacement
K6390 Housing and/or Housing to Case O-Ring Seal or Gasket, Extension -- Replace
K6391 Scavenger Pipe and/or Seal -- Replace
K6395 Differential Carrier and Differential Final Assembly -- R&R or Replace
K6396 Final Drive Sun Gear -- R&R or Replace
K6397 Parking Gear -- R&R or Replace
K6398 Final Drive Sun Gear Shaft -- R&R or Replace
K6399 Gear, Final Drive Internal -- R&R or Replace
K6425 4th Servo -- R&R or Replace
K6431 Governor Assembly -- Replace
K6485 Timing Solenoid -- Replace
K6486 Lock-Up Solenoid -- Replace
K6491 Clutch, Sprag -- Replace
K6500 Pan and/or Gasket, Transmisison/Transaxle Oil -- Replace
K6501 Shaft Manual -- Replace
K6502 Lever, Detent -- Replace
K6503 Rod, Park Actuator -- Replace
K6504 Screens and/or Seals, Scavenger -- Replace
K6506 Accumulator, 1-2 -- R&R or Replace
K6507 Accumulator Assembly, 1-2, 2-3 -- R&R or Replace
K6508 Servo Assembly, Manual 2-1 -- R&R or Replace
K6509 Tube Assembly or Seals, Oil Feed -- Replace
K6511 Servo, Intermediate/4th -- R&R or Replace
K6512 Servo, Low/Reverse -- R&R or Replace
K6514 Valve, Oil Level Control -- Replace
K6519 Cover, Side or Seals -- Replace
K6520 Solenoid, Check Ball and Wiring Assembly -- Replace
K6523 Solenoids, A/B Shift -- Replace
K6528 Solenoid/Valve, 3-4, 4-5 Shift Control -- Replace
K6529 Seal, Manual Shaft -- Replace
K6533 Solenoid, Transmission Kickdown Shfit -- Replace
K6534 Switch and/or Seal, 3rd Clutch Pressure -- Replace
K6535 Switch and/or Seal, 4th Clutch Pressure -- Replace
K6536 Accumulator, Forward -- R&R or Replace
K6538 Manifold and/or Gasket, Clutch Pressure Control Solenoid -- Replace
K6539 Automatic Transmission Electrical Connector Passage Sleeve Replacement
K6540 Cover and/or Gasket, Valve Body -- Replace
K6543 Pump Assembly, Transaxle Oil -- R&R or Replace
K6550 Valve, Pressure Regulator -- Replace
K6552 Valve Assembly, TCC Apply -- R&R or Replace
K6554 Wiring Harness and/or Solenoid -- Harness Assembly -- Replace
K6555 Wiring Harness and/or Solenoid -- 1-2 Shift Solenoid -- Replace
K6556 Wiring Harness and/or Solenoid -- 2-3 Shift Solenoid -- Replace
K6557 Wiring Harness and/or Solenoid -- TCC PWM Solenoid -- Replace
K6558 Wiring Harness and/or Solenoid -- (On/Off) Solenoid -- Replace
K6559 Solenoid, 3-2 Control -- Replace
K6560 Valve Body, Transmission/Transaxle -- R&R or Replace
K6561 Accumulator, 3-4 -- R&R or Replace
K6562 Control Solenoid Valve and Transmission Control Module Assembly Replacement
K6564 Control Valve Body Replacement
K6567 Wiring Harness ans/or Solenoid, Torque Converter Clutch Solenoid -- Replace
K6569 Solenoid, 1-2, 3-4 Shift -- Replace
K6610 Valve Assembly, Lower Control -- R&R or Replace
K6611 Spacer Plate and Gasket Assembly -- Replace
K6615 Plate, Lower Channel -- Replace
K6620 Servo Assembly, Intermediate -- R&R or Replace
K6623 Servo Assembly, Reverse -- R&R or Replace
K6624 Servo Assembly, Forward -- R&R or Replace
K6626 Servo Assembly, 1-2 -- R&R or Replace
K6630 Servo Assembly, 2-4 -- R&R or Replace
K6640 Pawl, Shaft, Rod or Spring, Parking -- Replace
K6645 Detent Spring and Roller Assembly -- Replace
K6650 Piston and/or Spring, Accumulator -- Replace
K6660 Piston and/or Spring, 1-2 Accumulator -- R&R or Replace
K6675 Accumulator, Reverse -- R&R or Replace
K6685 Servo, Front -- R&R or Replace
K6686 Servo, Rear -- R&R or Replace
K6720 Mount, Transmission/Transaxle -- Right -- Replace
K6721 Mount, Transmission/Transaxle -- Left -- Replace
K6722 Mount, Transaxle -- Front -- Replace
K6723 Mount, Transmission/Transaxle -- Rear -- Replace
K6724 Transmission Mount Replacement
K6726 Mount, Transaxle -- Center -- Replace
K6727 Mount, Tranmission/Transaxle -- Both -- Replace
K6732 Bracket, Transaxle Mount -- Replace
K6733 Bracket, Transaxle Mount -- Right -- R&R or Replace
K6734 Bracket, Transaxle Mount -- Left -- R&R or Replace
K6738 Brace, Transaxle Support -- Replace
K6900 Seal, Transaxle Shaft Oil -- Right -- Replace
K6901 Seal, Transaxle Shaft Oil -- Left -- Replace
K6902 Front Differential Carrier Seal Replacement
K6907 Seal, Transaxle Shaft Oil -- Both -- Replace
K6925 Sleeve and/or Output Stub Shaft (Right) -- Replace
K6930 Gear and/or Output Shaft Bearing, Speedometer Drive -- Replace
K6940 Shaft, Transmission/Transaxle Output -- Replace
K6941 Output Shaft Seal Replacement
K6942 Sleeve, Output Shaft (Left) -- Replace
K7000 Transmission/Transaxle Assembly -- Replace
K7011 Torque Dampener Replacement
K7012 Torque Dampener Housing Replacement
K7020 Converter Assembly, Transmission/Transaxle -- Replace
K7023 Seal, Converter Hub Lip -- Replace
K7024 Shaft Assembly,

Sol Asylum · « **Reply #136 on:** September 08, 2012, 10:26:26 PM »

Do you think it may have been possible to get the Cliffnotes version of that?

tazz · « **Reply #137 on:** September 08, 2012, 10:29:32 PM »

I did in RED but then I just posted everything anyway.

reedred · « **Reply #138 on:** September 08, 2012, 10:39:48 PM »

The warranty information booklet that came in the packet with my 2009 manual says the 'Long-Term Emission Control System Defects Warranty' is 7 years/70,000 miles. You get more time and miles in CA emissions states, which are CT, ME, MA, NJ, OR, PA, RI, VT, and WA (not NY- apparently we adopted the standards but not the warranty). Specifically listed under the Air Management System subsection are the following: Charge Air Control Actuator, Charge Air Control Solenoid Valve, Charge Air Control Valve, Charge Air Cooler, and Charge Air Cooler Fan.

Good luck!

tazz · « **Reply #139 on:** September 08, 2012, 10:45:46 PM »

Mines an 07 GXP with GMPP major guard $0 deductable until 81K or Aug 2014 whichever comes first.
Found this on the GMPP website.
http://www.gmprotectionplan.com/majorguard.html

Component Coverage
Covered Parts
•It's as simple as this: If it's not on the very short list of what's not covered, it's covered!
•For years, millions of Major Guard customers have known that, "From the engine to the trunk lock, if a part breaks - even if it results from wear and tear *Wear and Tear Coverage: The applicable coverage in the event an orginal or like replacement part is unable to function in normal service. - and it's not on the list of the few items not covered, Major Guard will pay for the repair less any applicable deductible - whatever the part!"

Non-Covered Parts
•Sheet metal
•Body parts, panels and rails
•Bumpers
•Chassis frame
•Cross members
•Hinges
•Trim, moldings, and bright metal
•Paint
•Rust damage
•Convertible and vinyl tops
•Weather-strips
•Carpet and upholstery
•Exhaust component and catalytic converter
•Tires
•Glass
•Lenses
•Sealed Beams
•Light Bulbs
•Batteries
•Brake drums
•Shock absorbers
•Squeaks , rattles, wind noise and odors
•Correction of air and water leaks

Unless required in connection with a covered part we will not pay for: engine tune-up, suspension alignment, wheel balancing, filters, lubricants, engine coolant, drive belts, radiator hoses, heater and vacuum hoses, windshield wiper blades, air conditioning recharging, fluids, spark/glow plugs and wires, brake pads/linings and brake shoes/rotors, manual clutch disc, vehicle manufacturer recommended maintenance services and parts.

Every other part is covered

Not on the list of NOT covered so I guess GMPP should cover it but we'll see. I can see them trying to say it's an Exhaust component so as not to cover.

Gentleman Jack · « **Reply #140 on:** September 09, 2012, 01:32:25 AM »

Tazz,

How many miles? If you posted already, im sorry, i missed it.

tazz · « **Reply #141 on:** September 09, 2012, 07:16:09 AM »

51K
I'll findout on Monday but my guess is that it has run out on the 5yr 100K part of the standard warranty since it is whichever comes first but they could decide to honor or at least have me pay a percentage. The GMPP extended major Guard warranty should kick in but it's all going to hinge on wheather they consider the air charge cooler an exhaust component and if they do it's not covered since exhaust and or cat converter partsare not covered under GMPP major guard. I think this may be the case because if you do a search via on GM-partsgiant the inter cooler is listed under the exhaust and fuel tab but who knows I still think I have a good shot at getting at least some if not all paid for since Ive had nothing but issues with this vehicle.

Gentleman Jack · « **Reply #142 on:** September 09, 2012, 11:09:05 AM »

Tazz,

You're good to go. The IC will be covered under either one of the following (they will only choose one warranty to utilize)

Exhaust covered 7 years or 70 K miles (this is the one that covered Reed's IC i think)

Or

If not covered by the 7 yr 70K exhaust, then GMPP covers it.

You are good to go. If they try not to cover it, go somewhere else or just simply throw the book in their face. I don't even see a minor dispute here.

elff · « **Reply #143 on:** September 09, 2012, 11:30:18 AM »

Hey SA
Told Ya

Critterman · « **Reply #144 on:** September 09, 2012, 11:42:18 AM »

Okay, here is the deal, forget everything you have read, everything you have been told. Go to the dealer, you either will have to pay or not. Don't say anything about the federally mandated emissions coverage which most likely will cover you as it has others. Just bite the bullet and pay if they ask for it. Do not ask why it isn't covered.

Gentleman Jack · « **Reply #145 on:** September 09, 2012, 02:27:03 PM »

Quote from: Critterman on September 09, 2012, 11:42:18 AM

Okay, here is the deal, forget everything you have read, everything you have been told. Go to the dealer, you either will have to pay or not. Don't say anything about the federally mandated emissions coverage which most likely will cover you as it has others. Just bite the bullet and pay if they ask for it. Do not ask why it isn't covered.

Thats great advice Critter. I should have thought of that.

Sol Asylum · « **Reply #146 on:** September 09, 2012, 02:28:05 PM »

Quote from: elff on September 09, 2012, 11:30:18 AM

Hey SA
Told Ya

tazz · « **Reply #147 on:** September 09, 2012, 02:42:35 PM »

I talked to the asst service manager and he said it was NOT covered but he just did a quick check and they were closing so I really don't know if he actually looked it up. As far as the 7yr 70K to my knowledge that extended warranty is only available to CA and the handful of other States mentioned if you live in another State then it reverts back to the 5yr 100K WHICHEVER COMES FIRST. That's the way it have worked for YEARS on all my other vehicles.
I will call GMPP on Monday and ask THEM and then relay the message to the dealership. As it is now unless I trip a code the dealer will not look at it so I have to diagnose it myself and prove to them it is the cause. Last two issues Ive diagnosed the issue and had them replace part and guess what it fixed the problem.
Quite frankly they just don't really want to deal with me anymore since I usually tell them whats wrong and it pisses them off. The next dealer is about 30 miles away then would be KC at 60 miles way so Im seriously thinking about taking my vehicle to KC from now on but who knows. I don't know I really don't think any dealership unless they are a huge dealer really knows much about our vehicles and how to diagnose the isses. Seems like there are some issues that are common but others that can vary from car to car.

tazz · « **Reply #148 on:** September 10, 2012, 10:02:02 PM »

Covered under the GMPP Major Gaurd warranty.
Not covered under CA and the 5(?) other States more Stringent emissions mandate since I do not live in one of those States.
Not covered under the Revised 7yr 70K emissions warranty for the 2009 like Reed because mine is an 2007.
Not covered under the 5yr 100K warranty for the 2007 model yr since my in service date was in early 2007 so it's past 5yrs.
The dealer tried to say that the inter cooler was part of the exhaust system since when they look it up via parts diagram it's part of the exhaust since the turbo is tied to the exhaust and the inter cooler is tied to the turbo. Called GMPP and they said It's covered have the dealer call them for the warranty code. Then the dealer tried to say it was a software glitch that caused the error in saying it was not covered. Did findout though if a COVERED part breaks because of WEAR and TEAR it's covered but most items that wear out are exempt anyway so im not sure what that would really cover i guess like gears and hinges?

Gentleman Jack · « **Reply #149 on:** September 11, 2012, 02:00:22 AM »

Well, that was easy.

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