Thank you guys but I want to remind everyone I didn't do this solo. A lot of folks, DaveOC and TS from here specifically as well as many others, contributed to this effort and without their work it couldn't have been done. I just "wrote a letter". LOL
The Defect Petition letter is done. I drafted one up, submitted it to the contact I was put in touch with at the NHTSA for review, and already have it approved. This is what is going out along with a CD with all the listed attachments.
http://b17queenofthesky.com/Sky/resrch/output/final_work/Defect_Petition_redact.pdf(a note, I made this PDF before I re-read it a few dozen times and found a couple typos and structural issues that have since been corrected. I could make another copy of this with the changes but just no time at the moment)
Should have these in the mail tomorrow with a copy electronically copied to the NHTSA representative.
kwtoxman, one cause at a time. LOL Realize the research I did on this anyone could have done...while I'm working on this, I can point you in the right direction to research the wiring issue.

This whole process is a lot of work. My initial paper took over a month of research (about 4 hours a day and 16 hours on the weekends) plus another two weeks to write the paper. Part of this is because there is so much material out there for the problem. With the electrical connector issue, I don't know how much is out there to support a petition. I'm going to see this one through first before I start on any others.