Author Topic: What did you do to your Kappa today - Part 2  (Read 1256603 times)

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Offline MomsSol

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Re: What did you do to your Kappa today - Part 2
« Reply #1575 on: July 02, 2012, 09:48:46 AM »
If you mean the BIG panel, then look here: http://www.kappaperformance.com/forum/index.php/topic,2450.msg28825.html#msg28825

If you mean just the painted insert piece above the cubby door, then you need to remove the big panel first.  The painted piece is heat-riveted on.  Just break off the edges of the melted rivet studs from the inside area and then you can pull off the painted piece.  After that, to reattach it, get some suitably-sized wide-dome-head screws and screw into the rivet studs again.

Thanks TS!  Looking at possibly replacing the painted piece above the cubby .....looks like this project will have to wait.
Just here to help a friend! :thumbs:
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We'll Miss You PONTIAC! :cryin:


Offline Critterman

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Re: What did you do to your Kappa today - Part 2
« Reply #1576 on: July 02, 2012, 10:28:54 AM »
and here I am minding my own business, sweltering in the heat without power and BLAM out of nowhere sideswiped, by my buddy SA.
GONE: (but not forgotten) 2006 Cool named IXABEL (BISH-AH-BEL) Mayan for "Good Roads"
DDM StageIII intercooled Supercharger, Wisco ceramic coated pistons, Carrillo rods, superTech valves and Springs, Ported and polished head, Exedy Stage II Clutch,
big brake kit, slotted/drilled Rotors w/Porterfield pads & blue juice, Backbone, Probeam, Cross Strut Brace Underhood, trunk, & door Lights, ZOK suspension
JPM Center console, door inserts, & dash Seat bolster & lumbar support
Focuztech Tri-Y Header & hi-flow cat, Solo Performance SQR-2, Norm's Rear facia, Heated Seats, Blackface gau

Offline Sol Asylum

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Re: What did you do to your Kappa today - Part 2
« Reply #1577 on: July 02, 2012, 11:02:06 AM »
See I took your mind off of the misery for a little while.
2007 Aggressive GXP

Offline Critterman

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Re: What did you do to your Kappa today - Part 2
« Reply #1578 on: July 02, 2012, 11:08:18 AM »
Yes you did.  Cooled me off as well since revenge is best served cold.
GONE: (but not forgotten) 2006 Cool named IXABEL (BISH-AH-BEL) Mayan for "Good Roads"
DDM StageIII intercooled Supercharger, Wisco ceramic coated pistons, Carrillo rods, superTech valves and Springs, Ported and polished head, Exedy Stage II Clutch,
big brake kit, slotted/drilled Rotors w/Porterfield pads & blue juice, Backbone, Probeam, Cross Strut Brace Underhood, trunk, & door Lights, ZOK suspension
JPM Center console, door inserts, & dash Seat bolster & lumbar support
Focuztech Tri-Y Header & hi-flow cat, Solo Performance SQR-2, Norm's Rear facia, Heated Seats, Blackface gau

Offline MomsSol

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Re: What did you do to your Kappa today - Part 2
« Reply #1579 on: July 02, 2012, 05:17:46 PM »
Per Elff's request and before Kelu could post the request .... pictures of things done to my car today and yesterday.

1st pic - Hood stripe .... this is just on the hood for now until I decide if I like it enough to continue down the fascia and on the rear deck.

2nd pic - Close up of tinted taillight

3rd pic and 4th pic - before and after tint on backup lights

5th pic and 6th pic - door handle prep and after plastidip
Just here to help a friend! :thumbs:
True Lady Gearhead :)
We'll Miss You PONTIAC! :cryin:


Offline TomatoSoup

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Re: What did you do to your Kappa today - Part 2
« Reply #1580 on: July 02, 2012, 05:29:41 PM »
Thanks TS!  Looking at possibly replacing the painted piece above the cubby .....looks like this project will have to wait.
No worries.  Yep, I replaced mine with a silver OpelGT piece from Source1.  It's smooth, with no logos, and matches the silver of the tulip panel.  Not sure if I'll get it body-color painted or not yet.

Yet another way to de-badge :)
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Offline Kelu

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Re: What did you do to your Kappa today - Part 2
« Reply #1581 on: July 02, 2012, 05:42:34 PM »
5th pic and 6th pic - door handle prep and after plastidip
That looks awesome, thinking to do same.
Dragula  ;) Opel GT  from Romania
Arabas: take fotos, videos and keep all girls locked inside the house. Kelu's charm is irresistible !!!!

Offline MomsSol

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Re: What did you do to your Kappa today - Part 2
« Reply #1582 on: July 02, 2012, 07:03:17 PM »
That looks awesome, thinking to do same.

I have the same question on it as Ihawk's...durability ..... it's my daily drive so it should show up if there are any issues soon enough.  Even if I have to redo it, it's still cheaper and easier than replacing with the black Colbalt handles!
Just here to help a friend! :thumbs:
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We'll Miss You PONTIAC! :cryin:


Offline elff

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Re: What did you do to your Kappa today - Part 2
« Reply #1583 on: July 02, 2012, 07:27:22 PM »
Very Nice

Offline Gentleman Jack

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Re: What did you do to your Kappa today - Part 2
« Reply #1584 on: July 02, 2012, 08:08:29 PM »
I plasti-dipped my door handles a few months ago.  So far so good, but I can see it starting to peel inside the handle with use.  Getting a good coat on the inside of the handle will be key to longevity.

Make the right choices now

Offline ihawk95

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Re: What did you do to your Kappa today - Part 2
« Reply #1585 on: July 02, 2012, 08:09:18 PM »
I'm a fan! Keep me posted!

Offline ihawk95

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Re: What did you do to your Kappa today - Part 2
« Reply #1586 on: July 02, 2012, 10:06:30 PM »
Better late than never...

Solstice on the Lift getting a new clutch, slave cylinder and transmission flush at NASSM


Offline elff

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Re: What did you do to your Kappa today - Part 2
« Reply #1587 on: July 02, 2012, 10:24:31 PM »
Sounds like you need to take the handles off to get a good coat

Offline Carbon Sky

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Re: What did you do to your Kappa today - Part 2
« Reply #1588 on: July 03, 2012, 12:34:56 AM »
Under the newspaper is my center stack above the center vents.  Built this yesterday out of floral foam.  Covered it in aluminum foil, and resin glassed it 3 layers thick.  Trimmed it down today front and back, glassed in a 1/4" hardboard face plate today, and internal structures for strength, and to support a radar detector.   The glassed in 1/4" hardboard should be more than strong enough to mount the 2 digital gauges.



Here's a shot from the back.  I cut in a square opening to mount a CPU style fan to cool the detector (I think leaving mine out in the sun did my current one in).  The CPU fan draws ~.1A, so on a standard car battery, that should last well over 24 hours without getting into a dangerous zone in the battery, and I should only need to use it on hot summer days here where we get 4 seasons for at most 9 hours at a time.



Here's an accidental overhead.  I mirrored the angular front edge on the pods top.  But really this pic is to show the lower dash trim plate.  You can see the 2 holes I drilled in for seat heaters, and the rectangular seatbelt/airbag warning light area are glassed in.  I'm going to leave the warning light module plugged in behind the dash.  And I'm drilling 5 holes across the bottom.  2 will remain on the right side for the seat heaters so that the passenger can easily access theirs.  I will mount the one furthest to the left as the power for the radar detector so that I can quickly turn it off if needed.  I will place another switch right beside it for the cooling fan.  And a last single pole double throw switch for over ride of the auto lights.  Position 1 will be for stock operation, and position 2 will be to over ride the light sensor making it think it is light out.  I'm going this route instead of the much more ingenious setup another forum member posted that was automatic using a diode and a relay.  I would have done it that way but when tapping/tracing wires, I could not confirm the results I should have been getting.  This way, I will wire the switch in between the light sensor on position 1 for normal operation, and on a separate path to a 1K ohm resistor heading to the BCM which should make it think it's light out, defeating the auto light feature.

And just noticed you can see how much of a hood there is through the translucent fibreglass.  The hood is my attempt at trying to make the gauges more readable with the top down in direct light.



The pod's top is level, and the top edge is between 11-12 cm directly above the front edge of the top, basically the top of the vents.  So you can imagine if you have a sky.  Get in the car, measure 11-12cm up, and that's how high the pod is.  From the driver's seat, it's about 1 cm above the hoodline in terms of view for me, but I'm about as tall as you can be and still fit comfortably in a kappa at 6'.  Put it this way, I know it's time to cut my hair when my hair starts touching the top regularly.  And I also sit relatively upright as my preferred driving position.  If you are shorter, you probably could only get away with putting in the 2 gauges, and not the detector or something above.

Not 100% sure yet, but will probably end up covering the pod in either 3M carbon fiber vinyl or some pleather I got from a local fabric/upholstery place or a combination of both.  Tomorrow I have crap loads of sanding, body filler, more sanding, body filler, more sanding, and make a detachable rear plate.  Will probably mount up the gauges into the pod until I reinstall the pod.  Picking up a new detector on a US trip, so that can wait.  I'm removing the lower and upper dash . . . lower for the stereo, and upper to access the light sensor, and to aid in running wires.  So no point putting the pod back into the car yet.

All part of a much larger project, that seems to be getting larger :buff: :tool: :gaah:
« Last Edit: July 03, 2012, 12:54:48 AM by Carbon Sky »

Offline Kelu

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Re: What did you do to your Kappa today - Part 2
« Reply #1589 on: July 03, 2012, 05:27:58 PM »
Dropped it off to shop for 4th turbo installation.

150$ for only 2 flanges, damn this country.
Dragula  ;) Opel GT  from Romania
Arabas: take fotos, videos and keep all girls locked inside the house. Kelu's charm is irresistible !!!!

Offline ophidia31

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Re: What did you do to your Kappa today - Part 2
« Reply #1590 on: July 03, 2012, 06:10:02 PM »
Under the newspaper is my center stack above the center vents.  Built this yesterday out of floral foam.  Covered it in aluminum foil, and resin glassed it 3 layers thick.  Trimmed it down today front and back, glassed in a 1/4" hardboard face plate today, and internal structures for strength, and to support a radar detector.   The glassed in 1/4" hardboard should be more than strong enough to mount the 2 digital gauges.

http://farm9.staticflickr.com/8022/7492097876_ae58310bf5_c.jpg

Here's a shot from the back.  I cut in a square opening to mount a CPU style fan to cool the detector (I think leaving mine out in the sun did my current one in).  The CPU fan draws ~.1A, so on a standard car battery, that should last well over 24 hours without getting into a dangerous zone in the battery, and I should only need to use it on hot summer days here where we get 4 seasons for at most 9 hours at a time.

http://farm8.staticflickr.com/7278/7492130106_4127896bdd_c.jpg

Here's an accidental overhead.  I mirrored the angular front edge on the pods top.  But really this pic is to show the lower dash trim plate.  You can see the 2 holes I drilled in for seat heaters, and the rectangular seatbelt/airbag warning light area are glassed in.  I'm going to leave the warning light module plugged in behind the dash.  And I'm drilling 5 holes across the bottom.  2 will remain on the right side for the seat heaters so that the passenger can easily access theirs.  I will mount the one furthest to the left as the power for the radar detector so that I can quickly turn it off if needed.  I will place another switch right beside it for the cooling fan.  And a last single pole double throw switch for over ride of the auto lights.  Position 1 will be for stock operation, and position 2 will be to over ride the light sensor making it think it is light out.  I'm going this route instead of the much more ingenious setup another forum member posted that was automatic using a diode and a relay.  I would have done it that way but when tapping/tracing wires, I could not confirm the results I should have been getting.  This way, I will wire the switch in between the light sensor on position 1 for normal operation, and on a separate path to a 1K ohm resistor heading to the BCM which should make it think it's light out, defeating the auto light feature.

And just noticed you can see how much of a hood there is through the translucent fibreglass.  The hood is my attempt at trying to make the gauges more readable with the top down in direct light.

http://farm9.staticflickr.com/8027/7492140114_3551568e6c_c.jpg

The pod's top is level, and the top edge is between 11-12 cm directly above the front edge of the top, basically the top of the vents.  So you can imagine if you have a sky.  Get in the car, measure 11-12cm up, and that's how high the pod is.  From the driver's seat, it's about 1 cm above the hoodline in terms of view for me, but I'm about as tall as you can be and still fit comfortably in a kappa at 6'.  Put it this way, I know it's time to cut my hair when my hair starts touching the top regularly.  And I also sit relatively upright as my preferred driving position.  If you are shorter, you probably could only get away with putting in the 2 gauges, and not the detector or something above.

Not 100% sure yet, but will probably end up covering the pod in either 3M carbon fiber vinyl or some pleather I got from a local fabric/upholstery place or a combination of both.  Tomorrow I have crap loads of sanding, body filler, more sanding, body filler, more sanding, and make a detachable rear plate.  Will probably mount up the gauges into the pod until I reinstall the pod.  Picking up a new detector on a US trip, so that can wait.  I'm removing the lower and upper dash . . . lower for the stereo, and upper to access the light sensor, and to aid in running wires.  So no point putting the pod back into the car yet.

All part of a much larger project, that seems to be getting larger :buff: :tool: :gaah:

I havent been on here for a little while so maybe i missed it, but what are you trying to accomplish here? I tried reading through many times and only picked up something for gauges, heated seat switches and maybe a radar detector?
2013 Grigio Abarth 500

Offline Carbon Sky

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Re: What did you do to your Kappa today - Part 2
« Reply #1591 on: July 03, 2012, 07:06:37 PM »
I havent been on here for a little while so maybe i missed it, but what are you trying to accomplish here? I tried reading through many times and only picked up something for gauges, heated seat switches and maybe a radar detector?

The pod is part of a massive upgrade of full stereo, a lot of custom fabrication including this pod for gauges (boost and oil pressure), and a radar detector.

The bottom trim panel is being modified to accept 5 switches, 2 for seat heaters, 1 for the radar detector, 1 for the radar detector's cooling fan, and 1 for auto-headlight over ride.

Had to help my pops with some masonry work today, and taking the fiance out for dinner soon, so I'll get back to it tomorrow.  I hope to have it mostly finished by the end of the week.

Offline Carbon Sky

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Re: What did you do to your Kappa today - Part 2
« Reply #1592 on: July 04, 2012, 09:18:49 PM »
Maybe now that more got done today, it'll be more obvious what it is.  Bonded, sanded, bonded, sanded, and painted everything black before covering in leather.  The center top opening is for the radar detector, and the 2 lower round holes will be for a boost gauge and an oil pressure gauge.

Here it is after laying the leather, but not done fitting the leather yet.  I still have not put the 3M carbon fibre vinyl on the front yet.



Here's a side view of the pod.



And here's the trim panel with the 5 holes drilled in for the 5 switches.


Offline Carbon Sky

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Re: What did you do to your Kappa today - Part 2
« Reply #1593 on: July 06, 2012, 10:48:44 PM »
Picked the wrong day to pull a 12 hour day working on cars outside.  Helped the soon to be brother in law with an oil and filter change, and a complete brake/clutch flush. Gave him a big tutorial through it all, including basics of what to keep an eye on, and what not.  Then took a lunch break.

Got back to working, and put on the GMPP coilovers I got from elff.  Not that tough of a job, but while doing it, noticed a puncture in a tire.  So I had to stop and get that patched.  Then discovered this odd squeak.  Seems to be a rubber squeaking sound in the front driver side corner.  Put some silicone lube on the upper and lower control arm, and tie-rod ball joint boots.  Was too tired and it was late to really test out the new suspension.  But there's definitely much more damping in these coilovers then the stock FE3 ones I took off.  And there's a slight, but noticeable increase in spring rate.  The car does not lean back nearly as hard on acceleration for example.

Thanks again elff!

Offline LRuch

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Re: What did you do to your Kappa today - Part 2
« Reply #1594 on: July 07, 2012, 09:27:04 AM »
I'm setting at the dealer getting oil ,lube and tires rotated as I post. :cool:

Offline TomatoSoup

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Re: What did you do to your Kappa today - Part 2
« Reply #1595 on: July 07, 2012, 09:54:01 AM »
Then discovered this odd squeak.  Seems to be a rubber squeaking sound in the front driver side corner.
Might it be the infamous sway bar bushings?
"That is my theory, it is mine, and belongs to me and I own it, and what it is too." (Monty Python)

Offline elff

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Re: What did you do to your Kappa today - Part 2
« Reply #1596 on: July 07, 2012, 10:33:47 AM »
I hear if you put install Over Size eurothane bushings the squeak will go away.
I am kidding, do not do this
Glad you like the Combo CS.  IMHO, its the perfect setup for an aggressive "Street" car.

Offline Sol Asylum

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Re: What did you do to your Kappa today - Part 2
« Reply #1597 on: July 07, 2012, 10:55:38 AM »
I hear if you put install Over Size eurothane bushings the squeak will go away.
I am kidding, do not do this

That's Just a Very Bad idea.
2007 Aggressive GXP

Offline elff

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Re: What did you do to your Kappa today - Part 2
« Reply #1598 on: July 07, 2012, 11:00:19 AM »
I know but I just could not NOT reply with that.
I tried, I really did, but then it was like I was possessed and I just started Dancing over the keyboard.
Literally,
I don't type, I run over the keys.  It's easier on a laptop.  Smaller keyboard.

Offline Carbon Sky

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Re: What did you do to your Kappa today - Part 2
« Reply #1599 on: July 07, 2012, 12:36:16 PM »
Might it be the infamous sway bar bushings?

I hear if you put install Over Size eurothane bushings the squeak will go away.
I am kidding, do not do this
Glad you like the Combo CS.  IMHO, its the perfect setup for an aggressive "Street" car.

Ha ha ha.  Oh you two.

The squeak doesn't happen with suspension movement but rather with steering angle change.  It definitely sounds like a rubber boot type squeak so like I said, I hit the upper and lower control arm and tie-rod boots with some silicone.  Let's see if that does the trick.

Got your message elff. Really eh?  Thought you were in love with the BGs.  They can't be raised anymore?  I know you already have a source for a set of FE3 coilovers to tide you over till you get the ZOK spring and GMPP shock setup you want again.  If that falls through, I'd be glad to send you mine for the cost of shipping.